Hypertherm Powermax 45 And PLSMA Hand Cutters

In recent years, we have seen that the Hypertherm Powermax 45 plasma cutter from our company Alternative Parts Inc., has become increasingly popular among professional metalworkers and amateurs. The reasons behind the popularity. Hypertherm Powermax 45 lie in its revolutionary technology and user-friendliness that gives it the power to cut precisely. If you are really interested in taking your metalworking to the next level, then go through. This article till the end to know about its capabilities and specialities. 

In this article, we will try to project its many plus points, consumables and features after taking a closer look at the Powermax 45 plasma cutter. We will also try to guide you on how to get the most out of this cutter. We are definite that after you finish reading this article, you will be knowledgeable enough to use Powermax 45 plasma cutter to the tee. Let’s begin with its specifications so that you know the cutter inside out.

Parameters of Hypertherm Powermax 45

The Hypertherm Powermax 45 is a highly effective plasma cutter with very unique features. Let’s go through some of its salient features that you need to know:

Cutting Depth and Velocity

The Powermax 45 can slice metals up to 1/2-inch (12 mm) thickness at the highest speed of 20 inches or 508 mm per minute. The smallest cut that it can make is 5/32 inch or 4 mm and it has a piercing capacity of 1/4 inch or 6 mm.

Need for Electricity and Work Schedule 

The Powermax 45 can only be powered by an input of 200-240V and up to 6.6 kW. The half-load current is 45 amps, while the full-load current is 32 amps.

Weight and Size

The weight of Powermax 45 is 37 pounds or 16.8 kg and measures 14 x 6.6 x 12.5 inches or 356 x 168 x 318 mm. Because of its lightweight and small structure, it becomes quite convenient to move it from site to site.

Consumables and Other Add-Ons

The accessories that accompany a Powermax 45 are the machine torch, work cable, and clamp, apart from the hand-held plasma cutter parts. If you want the Powermax 45 to function accurately, then you should procure authentic consumables like electrodes, nozzles, and shields from us, Alternative Parts Inc. We are there to replace them periodically to make sure that it performs accurately.

The Hypertherm Powermax 45 is a highly effective and flexible plasma cutter that has the capacity to handle a diverse range of cutting jobs. Metalworkers, contractors and beginners, all come to us to get this most reliable and powerful cutting solution.

Hypertherm Powermax 45 Specifications

The Hypertherm Powermax 45 is a premium plasma cutter not only because of its high-end hardware but also because of its extensive suite of cutting-edge extras. Some of its key aspects are as follows: 

Machine Automation Via CPC Port

A CPC port on the Powermax 45 makes it easy to integrate it with the automatic cutting machines. Because of these features, Hypertherm Powermax 45 can perform enormous cutting jobs in the most precise and quick way.

Provides Options for Both Manual and Mechanical Slicing

The Powermax 45 provides the option of using either the hand-held plasma cutter parts or the powered torch. This gives the users the freedom to choose their cutting options. The hand torch is the best fit for projects that are smaller in size or in places where movement is necessary. On the other hand, the mechanized torch functions with much greater precision and has proven its consistency for big projects.

Easy-to-use interface and Controls

The Powermax 45’s has a very simple and straightforward operation thus making it easily operatable by novices. Its uncomplicated and exact controls allow users to choose their preferences and get down to work.

An Operational Manual of Hypertherm Powermax 45

To get the best operational results from the Hypertherm Powermax 45. Which is one of the most powerful and universal plasma cutters, needs proper setup. Here are the guidelines to operate the Powermax 45 properly:

Assembling and Setting Up

Proper assembling and setting up of the Powermax 45 is absolutely necessary to make it function to its fullest capabilities. This means that the Hypertherm Powermax 45 consumables as well as the torch height must be adjusted perfectly, and so is the power cord, air supply, and torch lead to meet any particular cutting needs.

Advice On How to Be Safe

Cutting with a plasma torch presents risks if safety measures are not implemented. Always take precautions by protecting yourself with the proper protective gear like goggles, earplugs, gloves, and a respirator. Apart from making sure that the machine is perfectly grounded, you must keep the workplace clean and clutter-free. 

Effective Slicing Methods

Proper cutting skills are a must to achieve the best results with the Powermax 45. It includes maintenance of a safe distance, applying the right cutting speed and current in accordance with the metal to be cut, and also the application of the right torch angle and motion.

While using the Hypertherm Powermax 45, it is important to follow all safety precautions and cutting protocols at all times. If you follow these guidelines from us, your Powermax 45 will function at its best and you’ll be able to make clean cuts in a wide range of metals.


In conclusion, Hypertherm plasma cutters are top-notch cutting machines. They excel in precision, speed, efficiency, durability, and adaptability. Hypertherm’s Powermax 45 plasma cutter is versatile and powerful. Consider Hypertherm for a plasma cutter if you’re thinking of purchasing one but do keep in mind the following before doing so:

  • The Powermax 45 cuts steel, aluminium, stainless steel, and copper up to 1/2 inch (12 mm) thick.
  • The machine must be set up, operated, and cut safely.
  • Users should choose Hypertherm Powermax 45 consumables that match their cutting demands for maximum performance.
  • Cutting thickness, duty cycle, air compressor needs, and metal compatibility are common issues that must be taken care of before using Powermax 45.

The Hypertherm Powermax 45 plasma cutter from Alternative Parts Inc., makes high-quality cuts on a variety of materials. Do give us a call at Alternative Parts Inc., or visit our website and go through our user manuals, and forums to learn more about the Powermax 45 and how to use it. 

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